Some manufacturers call
for brake inspections as often as every six months. The norm, however, seems to
be every 12/24 months.
As you apply the brake
pedal, check for excessive travel and sponginess. Listen for noises - not just
the obvious grinding of the pads or shoes, but also mechanical clanks, clunks
and rattles. A pulsating pedal normally indicates that a rotor is warped or a
drum is out-of-round. You can check power booster operation by pressing the
pedal several times with the engine off and then starting the engine with the
brakes applied. When the engine is started with the pedal depressed, the pedal
should drop slightly as vacuum hits the booster.
For a complete
inspection, you'll have to remove the wheels, to get a clear view of the brake
pads and caliper mounting hardware. Now is the time to verify smooth caliper
operation and lubricate, if necessary.
Normally, you can check
disc brake pad lining thickness through the openings in the calipers, but
you'll have to pull the drums to check the linings on drum brakes. In either
case, most carmakers specify a minimum thickness of 1/32”. However, you may
want to change disc pads when the lining is 1/8” thick or less. 1/32” may be
the minimum to prevent rotor or drum scoring, but braking efficiency is
dramatically reduced with worn
linings because they're unable to dissipate the heat.
A careful visual
inspection of rotors often reveals problems. Use a caliper (or micrometer if
you have one) to measure thickness at six or more points around the rotor, and
check flatness across the face using a straightedge. When
checking brake drums measure the diameter at several points to check for
"out-of-roundness". In some cases, it may be possible to
re-machine it. Nowadays though, the cost of replacement is generally a better
value compared with the cost of re-machining.